- Overview
- Product Description
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Basic Info.
Product Description
3 in 1 combination metal coil processing machine decoiler straightener and servo feeder large blanking production line
STANDARD ACCESSORY
1. Electric eye loop control system
2. Outgoing catenary to assist and support the material
3. Feed and Straightener rolls with a hard chrome finished
4. Feeding line easily adjusts by advanced worm gear screw jacks device
5. Straightener adjusts by advanced worm gear screw jacks device
6. Left/right swing tension roll support device
7. Reference indicator adjsuter
8. Coil material entry support assembly
9. Straightener opener device
10. Hold down the arm device
11. A cluster gear set maximizes the transmission of horsepower
12. Transformer
13. PLC Control Feeding program from Mitsubishi
OPTION
1. Coil car
2. Shearing machine
Function instruction: use the unbending principle to release material bending stress to straighten the plate, then feed into the press
equipment according to set length and speed.
Driven method: AC servo motor
Straightening-feeding roller combination: straightening roller; assistant roller; feeding roller.
Straightening measure display method: dial display.
Straightening roller release method: pneumatic release.
Straightening measure adjusting method: manually wheel (Electrically Adjust for optional)
Straightening measure adjusting method: electrically adjust (for optional), no need to rotate the hand wheel, more precise, with
date storing function to store each group of material of straightening adjustment date which can save time for future use,
convenient for operation.
Roller driven method: gear driving, all gears adopt tempering, carburization, high-frequency quenching, precise grinding gear
IT6 level precise standard.
Straightening-feeding rollers flip-up system (optional): upper straightening-feeding rollers can be lifted by a hydraulic
cylinder from one side, lifting angle can reach up to 30 degrees. Operating the touch screen HMI or button of the hand operating
box to open the straightening-feeding rollers, this way, easy to clean rollers, to ensure material surface flatness and cleanliness. Adopts double oil cylinder to control.
| Width of the material | 70mm~600mm |
| Thickness of the material | 2.0mm~8.0mm |
| Inside coil diameter | Φ460mm~Φ530mm |
| Max.coil outside diameter | Φ1600mm |
| Max.coil weight | 5 ton |
| Straightening roll diameter | Φ120mm×7(upper*4/lower*3) |
| Material of straightening roll | GCr15(HRC58-62) |
| Feeding roll diameter | Φ136mm |
| Decoiler power | 5.5Kw |
| Straightening power | 11Kw |
| Feeding speed | 0~20m/min |
| Feed Pitch accuracy | <±0.2mm |
| Other configuration | |
| Straightening adjustment type | Eccentric shaft adjust by worm and gear |
| Load material type | coil car |
| Feeding line adjust | Electric |
| Hold down arm device | By pneumatic |
| Auto threading table device | By hydraulic |
| Coil keeper adjust width | Manual |
| Front coil keeper adjust open | Pneumatic |
| Coil width guide at the straightener | Two hand-wheel adjusted |
| Coil tip de-bender device | Hydraulic |
| Operation control mode | Main control cabinet + action unit remote control switch |
| The coil end detects the sensor | With |
| Other technical data | |
| Operating air | 0.5Mpa |
| Operating hydraulic | 7Mpa |
| voltage | 3phase 380V |
| Feed Level from floor | 1100mm-1300mm |
| Input material type | From down to up |
| Delivery side | From left to right |
| Equipment length(Not including outlet shelf) | ≈5.0m |
2. Coil press arm: keeps pressing on the sheet metal while feeding, and prevents the coil from loosening. The wheel of the press arm is coated with PU, which wouldn't scratch the surface of a metal strip.
3. Hydraulic mandrel support arm: when the width of the coil is very long, it is necessary to use this arm to support the spindle to Share weight on the mandrel.
4. Coil loading car: be used for loading the coil into the mandrel of the uncoiler smoothly, saving downtime and labor.
High Degree of Flatness
Combining the power of the heavy-duty HL unit with the straightening performance of 11 work rolls ( 6 upper and 5 lower ), the HL unit gives the material a high degree of flatness to the materials from up to 6.0mm thick
Geared Motor with Inverter Control
Geared Motor with Inverter Control allows the feed speed to change easily, and a direct drive mechanism without a chain and precision gear has been adopted. These features create maximum smoothness of the work roll movement producing a precise end product.
Outgoing catenary to assist and support the material.
Threading tablet device.
Coil tip flatness device.
Coil side guide.
Our company adheres to the concept of long-term development and implements the research and development plan. Through the guidance of Japanese technical consultants, based on rich creativity and many years of production technology and practical experience, we have transferred complete key technologies and developed and manufactured first-class technology in the company. With the cooperation of the personnel, a new quality benchmark has been established for the stamping feeder manufacturing industry.
