- Overview
- Application
- General Parameters
- Main Components
- Production Process
- Packaging & Shipping
- Our Advantages
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Basic Info.
Model NO.
HH-DL(V)SF450/13
Usage
Wire, Prestressed Steel Wire
Metal Material
Copper
Outlet Diameter
1.2~3.5mm
Max.Inlet Wire Dia.
8mm
Block Dia.
400~500mm
Max. Number of Block
13
Certification
RoHS, ISO
Condition
New
Max.Mechanical Speed
1500m/Min
Max.No.of Wires Per Level
1/2
Max Dies No.
13/11/9/7
Drawing Capstan Dia
500/450/400mm
Hual-off Capstan Dia
450/400mm
Diameter of Die(mm)
25*12
Mechanical Elongation
8~46%
Main Motor Power (Kw)
34.6~37kw * 10/12
Capstan Motor Power
45~55kw
Max.Annealing Power
230kw
Steam Generator Power
9kw
Steam Quantity (Kg/H)
20
Transport Package
Wooden Package
Specification
CE ISO SGS
Trademark
HOOHA
Origin
Dongguan
HS Code
8463102000
Production Capacity
5 Sets/Month
Packaging & Delivery
Package Size
4600.00cm * 3500.00cm * 3500.00cm
Package Gross Weight
12000.000kg
Product Description
Individual motor drive copper / Aluminum RBD wire drawing machine line 
2. Annealing Machine 
3. Take-up Machine 
Customer review 
Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.
Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.
Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi
The production line is applicable for rod breakdown wire drawing process from large diameter rod of Copper and Aluminum .
This line can equp with annealing unit , drop coiler , reel spooler depends on the finished product form .
The drive method adopts individual servo AC motor to separately drive drawing cone , capstan cone to achieve energy-saving for over 30% . Wire quantity could be single or double wire .
Different model
| Machine model | DLSF450-13 | DLSF450-11 | DL400-13 | DL400-11 | DL400-9 | DL400-7 | DLVSF450-13 |
| Wire inlet diameter (mm) | 8mm cathod copper rod | 9.5mm Aluminum copper rod | |||||
| Wire outlet diameter (mm) | Φ1.2~3.5mm | Φ1.6~3.5mm | Φ1.2~3.5mm | Φ1.6~3.5mm | Φ2.0~3.5mm | Φ2.6~3.5mm | Φ1.2~5.0mm |
| Wire Q'TY | 1/2 | 1/2 | 1 | 1 | 1 | 1 | 1/2 |
| Mechanical speed (m/min) | 650~1500m/min | 650~1500m/min | 650~1300m/min | 650~1500m/min | 650~1500m/min | 650~1000m/min | 650~1500m/min |
| Drawing cone diameter (mm) | Φ500mm ( front four), others Φ450mm | Φ500mm ( front four), others Φ450mm | Φ500mm ( front five), others Φ400mm | Φ500mm ( front five), others Φ400mm | Φ500mm ( front five), others Φ400mm | Φ400mm | Φ500mm ( front four), others Φ450mm |
| Capstan wheel diameter (mm) | Φ450mm | Φ400mm | Φ400mm | Φ400mm | Φ400mm | Φ400mm | Φ450mm |
| Max. drawing draft | 13 | 11 | 13 | 11 | 9 | 7 | 13 |
| Drawing motor power | AC 37KW * 12 | AC 34.6KW * 10 | AC 132kW | AC 160kW | AC 200kW | AC 220kW | AC 37KW * 13 |
| Capstan motor power | AC 45kW | AC 55kW | AC 55kW | AC 55kW | AC 55kW | AC 55kW | AC55kW |
| RBD machine Specifications | |
| (1) Output size range | Φ1. 13mm~ Φ4.5mm |
| (2) Input size range | MaxΦ8.0mm(Tensile strength 250N/mm²) |
| (3) Max Mechanical speed | 1800 m/min |
| (4) Applicable material | Low oxygen/zero oxygen copper rod |
| (5) Drawing motor power/Qty | AC 37KW 12 in total |
| (6) Capstan motor power | AC45kW |
| (7) Control method | AC Servo Control |
| (8) Rotating motor power | 400W |
| (9) Qty of drawing wheel/Diameter | Φ500mm ( front four), others areΦ450mm |
| (10) Capstan wheel Diameter | Φ450mm |
| (11) Mechanical elongation | 8%~46% |
| (12) Max passes | 13 |
| (13) Dies diameter thickness | Φ50mm*30mm |
| (14) Machine body structure | Welded with A3 steel plate |
| (15) Cooling and lubricating method of drawing wheel | Fully immersed |
| (16) Cooling for capstan wheel | Water type |
| (17) Operation direction | Left side for inlet of wire and right side for taking up while operator faces to the drawing machine. |
| (18) Weight | About 23000kg |
| (19) L*W*H reference dimension | 10700mm*2350mm*1970mm(including dimension of motor) |
| (20) Install power | 499kVA |
| Main parts | |
| (1) Drawing motor | Dongguan servo motor or equivalent brand |
| (2) Capstan motor | Dongguan servo motor or equivalent brand |
| (3) Reducer | SEW or Siemens equivalent brand |
| (4) Drawing wheel | Tungsten coated on working surface |
| (5) Capstan wheel | Tungsten coated on working surface |
| (6) Main shaft bearing | NSK or equivalent brand |
| (7) Main low voltage devices | Germany or equivalent brand |
| (8) Wire drawing motor servo controller | Innovance MD810 Integrated control system for DC shared bus ,China |
| (9) Capstan motor servo controller | Innovance MD810 Integrated control system for DC shared bus ,China |
| (10) PLC | SIEMENS S7-1200 BRAND |
| (11) Touch screen | SIEMENS BRAND |
| Working condition requirement (prepared by user) | |
| (1) Applicable ambient temperature | 0ºC~40ºC |
| (2) Applicable ambient humidity | ≤85%(when temperature is at 20ºC±5ºC) |
| (3) Apply to an altitude of | ≤1000m |
| (4) Power supply condition | Three phase :3×380 V(-5%~+10%) |
| Single phase :220 V(±10%) | |
| Frequency:60 Hz (±2%) | |
| (5) Drawing emulsion parameter | Working pressure:0.2~0.4Mpa |
| Flowing rate:30m³/h | |
| Inlet liquid temperature: ≤35ºC | |
| PH value:8.5~9 | |
| Concentration:10%- 12% | |
| Conductivity:≤4500μS/cm | |
| Electric conductivity ratio for medium of drawing emulsion:≤10μS/cm | |
| (6) cooling water parameter | Working pressure:0.2~0.4Mpa |
| Inlet liquid temperature: ≤30ºC | |
| PH value:7 | |
| Flowing rate: 39m ³/h((9m3/h for capstan or gear oil cooling and 30m3/h for drawing emulsion cooling) | |
| Hardness:≤8dh | |
| Basic requirement: The cooling water shall not include suspended substances, mineral matters, meta impurities, non-soluble matters and corrosive matters. | |
| (7) Reducer oil parameters | Brand:Foz brand mineral gear oil ISO CLP-220 |
| Qty: about 360L | |
| (8) Dies and other necessary device (for reference only) | 15m² heat exchanger |
| 10HP pump (the distance is within 30m from drawing emulsion tank to machine) | |
| Drawing dies | |
| Pointing machine | |
| Butt welding machine | |
| Copper powder filter | |
| 100T cooling tower | |
| 12m³ drawing emulsion tank | |
| 30m³ clean water tank | |
1. Drawing Machine
Description
DLSF450 type machine is a slight-sliding wire drawing machine, fully submersible lubricant cooling is used for the wire drawing chamber, The drawing unit is driven by independent Servo motors , to guarantee the max advantage of the strength to draw the rod, it works together with the swing-arm type, speed reducer is Germany brand; when user needs to Change the wire size, the dies can be with fast-changing method, besides, the elongation for each pass is Adjustable. Speed reducer is working with high precision bears, which is with higher efficiency, lower noisy and function stability. The carcass and main shaft is designed to take the most advantage of wire passing with oblique angle.. Drawing chamber and main shaft of the drawing unit is sealed by combined framework oil seal and mechanical seal.
An touch screen installed to controls and display all functions. User needs to input related data such as inlet wire size, finished wire size, each die location and the correspondent size into the dies charts . This system has functions of technological parameter display, trouble display and alarm etc.; when the trouble of wire slip happened or the operation condition of equipment cannot satisfy the requirement, the system will alarm and display the reason of trouble.
The dies are changed is adopting swift method of replacing the rear dies .
DLSF450 type machine is a slight-sliding wire drawing machine, fully submersible lubricant cooling is used for the wire drawing chamber, The drawing unit is driven by independent Servo motors , to guarantee the max advantage of the strength to draw the rod, it works together with the swing-arm type, speed reducer is Germany brand; when user needs to Change the wire size, the dies can be with fast-changing method, besides, the elongation for each pass is Adjustable. Speed reducer is working with high precision bears, which is with higher efficiency, lower noisy and function stability. The carcass and main shaft is designed to take the most advantage of wire passing with oblique angle.. Drawing chamber and main shaft of the drawing unit is sealed by combined framework oil seal and mechanical seal.
An touch screen installed to controls and display all functions. User needs to input related data such as inlet wire size, finished wire size, each die location and the correspondent size into the dies charts . This system has functions of technological parameter display, trouble display and alarm etc.; when the trouble of wire slip happened or the operation condition of equipment cannot satisfy the requirement, the system will alarm and display the reason of trouble.
The dies are changed is adopting swift method of replacing the rear dies .
2. Annealing Machine
| THF5000B Annealer Specifications | |
| (1) Suitable material | Low oxygen or oxygen free purple round copper rod |
| (2) Outlet diameter(mm) | Φ1.20mm~Φ4.5mm |
| (3) Max. Mechanical speed (m/min) | 1800 m/min |
| (4) O.D. * thickness and quantity of blow-drying dies | Φ25 mm*15mm (4 units) |
| (5) Annealing current | Max 4950A AC |
| (6) Annealing voltage | Max 55V AC |
| (7) Annealing method | AC contact type |
| (8) Driving control mode | 1*37KW motor+ flat belt drive |
| (9) Conductor wheel | Water cooling |
| (10) Shielding gas | Nitrogen |
| (11) Machine body structure | A3 by welded iron plate |
| (12) Collector ring cooling system | 1.5m³Stainless steel soft water tank |
| 6m² heat - exchanger | |
| 3HP pump | |
| (13) Operation direction | Right. Definition of Right operation direction: Operator face the drawing machine with wire inlet from the left hand side and take up on the right hand side. |
| (14) Weight | Around 6500kg |
| (15) L*W*H Dimension | 5500mm*2250mm*1370mm |
| (16) Installed power(KVA) | 361kVA |
| WS630-2C Dual spooler specifications | |
| (1) Take up Range | Φ1. 13~Φ4.5 mm (copper,3.5mm Machine needs to stop for bobbin changeover when wire size is bigger than 3.5mm) |
| (2) Max Mechanical speed | 1500 m/min |
| (3) Bobbin changeover speed | Max 480m/min |
| (4) Take-up motor power | 2*AC 22kW |
| (5) Control method | AC Control |
| (6) Servo traverse motor power | 1000W |
| (7) Wire screw | Precision screw |
| (8) Positioning motor power | 6W |
| (9) bobbin capacity(Max) | 500 kg(copper) |
| (10) Bobbin size | PND500 or PND630 |
| (11) Break Method | Pneumatic |
| (12) Bobbin loading method | Pneumatic(two thimble clamp type) |
| (13) Operation direction | Depends on drawing unit |
| (14) L*W*H reference dimension | 3200mm*3100mm*2420mm |
| (15) Weight | Around 6200kg |
| (16) Installed power | 45kVA |
| WF800 coiler specifications | |
| (1) Outlet wire size range | Φ1.2~Φ3.5 mm |
| (2) Max mechanical speed | 1500 m/min |
| (3) Barrel dimension | Φ800mm |
| (4) Basket dimension | Φ600mm(I.D.)×Φ1000mm(O.D.)×1830mm(Height) , 86mm(groove width) , 90mm(groove height) |
| (5) Basket type | fixed with clamp |
| (6) Basket capacity | Max 1800kg(copper) |
| (7) Coiling motor power | AC 22 kW |
| (8) Control method | AC control |
| (9) Traverse motor power | 200W |
| (10) Transport motor power | 750W |
| (11) Operation direction | depends on drawing unit |
| (12) Weight | about 8300 kg |
| (13) L*W*H reference dimension | 3000mm*2600mm*4650mm |
| (14) Install power | 23kVA |
Streatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.
1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.
Q1:What is your main brands for the electrical and mechanical parts?
A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.
Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process
design , QC control, talent training, assist machine and raw material offering .
Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.
Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.
Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi