Basic Info.
Packaging & Delivery
Product Description
Vacuum Furnace for Multi Applications
Shandong Paijin Vacuum Technology Co., Ltd. offers a versatile vacuum furnace for various applications such as vacuum hardening, tempering, annealing, and more. This stainless steel heating equipment provides high-temperature heat treatment in a high vacuum environment. With on-line technical support, spare parts supply, and a 12-month warranty, our vacuum furnace ensures reliable performance and exceptional results.
Paijin Vacuum Gas Quenching Furnace
The Paijin Vacuum Gas Quenching Furnace, developed by Shandong Paijin Vacuum Technology Co., Ltd., is a state-of-the-art vacuum furnace designed for various heat treatment processes.
Features:
- Furnace body, heating chamber, hot mixing fan, vacuum system, gas filling system, vacuum partial pressure system, electric control system, water cooling system, gas quenching system, pneumatic system, automatic furnace feeding trolley, and power supply system
- High-quality construction and materials ensure durability and longevity
- Advanced heating technology for precise and uniform heat distribution
- Precision control system for accurate temperature and pressure regulation
- Efficient gas quenching system for rapid cooling and optimal results
- Automatic furnace feeding trolley for convenient loading and unloading
- Reliable power supply system for uninterrupted operation
Benefits:
- Enhances productivity and efficiency in heat treatment processes
- Ensures consistent and high-quality results
- Reduces processing time and energy consumption
- Minimizes distortion and improves material properties
- Easy operation and maintenance
- Provides a safe and controlled environment for heat treatment
Product Description
Shandong Paijin Vacuum Technology Co., Ltd. presents the perfect solution for your material treatment needs with our advanced quenching furnace. Designed to cater to the reading habits of English-speaking natives, our quenching furnace is ideal for a wide range of applications.
Features:
- Quenching treatment: Our furnace is suitable for quenching treatment of various materials such as die steel, high-speed steel, stainless steel, and more. It ensures efficient and precise heat treatment, resulting in improved material properties.
- Solution treatment: With our furnace, you can easily perform solution treatment on materials like stainless steel, titanium, and titanium alloy. Achieve optimal material performance and durability with this process.
- Annealing and tempering treatment: Our furnace is also capable of annealing and tempering treatment for various magnetic materials. This enables you to enhance the magnetic properties and structural stability of your materials.
- Vacuum brazing and sintering: In addition, our furnace can be utilized for vacuum brazing and vacuum sintering. This ensures strong and reliable joints in your materials, as well as efficient sintering processes.
Invest in our quenching furnace and experience the superior quality and performance it offers. Trust Shandong Paijin Vacuum Technology Co., Ltd. for all your material treatment requirements.
Characteristics:
High-Speed Cooling Vacuum Heat Treatment Furnace
Company: Shandong Paijin Vacuum Technology Co., Ltd.
Features:
- High cooling speed: The use of a high efficiency square heat exchanger increases the cooling rate by 80%[1].
- Good cooling uniformity: Air nozzles are evenly and staggered set all around the heating chamber.
- High Energy Saving: The air nozzles automatically close during the heating process, reducing energy costs by 40%[1].
- Better temperature uniformity: Heating elements are evenly set all around the heating chamber.
- Suitable for various process environments: The heating chamber's insulation layer is made of composite hard insulating layer or metal insulating screen.
- Less workpiece deformation, higher production rate, and lower usage cost.
- Smart and easy process programming, stable and reliable mechanical action, automatic, semi-automatic, or manual alarming and fault display.
- Frequency conversion control gas quenching fan, optional convection air heating, optional 9 points temperature survey, partial pressure quenching, and isothermal quenching.
- Equipped with a whole AI control system and an extra manual operating system.
Standard Model Specification and Parameters:
[Insert Standard Model Specification and Parameters here]
| Model | PJ-Q557 | PJ-Q669 | PJ-Q7711 | PJ-Q8812 | PJ-Q9916 |
| Effective Hot Zone LWH (mm) | 500*500*700 | 600*600*900 | 700*700*1100 | 800*800*1200 | 900*900*1600 |
| Load Weight(kg) | 300 | 500 | 800 | 1200 | 2000 |
| Maximum Temperature(ºC) | 1350 | ||||
| Temperature control accuracy(ºC) | ±1 | ||||
| Furnace temperature uniformity(ºC) | ±5 | ||||
| Maximum Vacuum Degree(Pa) | 4.0 * E -1 | ||||
| Pressure raise rate (Pa/H) | ≤ 0.5 | ||||
| Gas quenching pressure (Bar) | 10 | ||||
| Furnace structure | Horizontal, single chamber | ||||
| Furnace door opening method | Hinge type | ||||
| Heating elements | Graphit heating elements | ||||
| Heating chamber | Composition structure of Graphit hard felt and soft felt | ||||
| Gas quenching flow type | Vertical alternating flow | ||||
| PLC & Electric elements | Siemens | ||||
| Temperature controller | EUROTHERM | ||||
| Vacuum pump | Mechanical pump and roots pump | ||||
| Customized optional parameters | |||||
| Customized optional ranges | |||||
| Maximum temperature | 600-2800 ºC | ||||
| Maximum temperature degree | 6.7 * E -3 Pa | ||||
| Gas quenching pressure | 6-20 Bar | ||||
| Furnace structure | Horizontal,Vertical, single chamber or multi chambers | ||||
| Door opening method | Hinge type, Lifting type,Flat type | ||||
| Heating elements | Graphit heating elements, Mo heating elements | ||||
| Heating chamber | Composed Graphit felt, All metal reflecting screen | ||||
| Gas quenching flow type | Honrizontal alternating gas flow;Vertical alternating gas flow | ||||
| Vacuum pumps | Mechanical pump and roots pump; Mechanical, roots and diffusion pumps | ||||
| PLC & Electric elements | Siemens;Omron;Mitsubishi;Siemens | ||||
| Temperature controller | EUROTHERM;SHIMADEN | ||||
Standards:
- DIN 17052 - 1: "Heat treatment furnaces - Part 1: Requirements for temperature uniformity"
- EN 60519 -2: "Safety in electroheat installations - Part 2: Particular requirements for resistance heating equipment"
- AMS2750 Rev F
- NFPA86D: "Standard for Ovens and Furnaces"
- GB/T 16876: "Vacuum test standard for double wall equipment"
- GB/T 10066.1: "Test methods for electroheating and electromagnetic processing installations"
- GB/T 9452: "Testing Method For Working Zone Of Heat Treatment Furnace"
About Shandong Paijin Vacuum Technology Co., Ltd.
Shandong Paijin Vacuum Technology Co., Ltd. is a leading manufacturer and supplier of high-quality vacuum equipment. With a strong commitment to innovation and customer satisfaction, we offer a wide range of products that meet international standards and deliver exceptional performance.
Product Description:
Introducing our state-of-the-art vacuum equipment that meets the highest industry standards. Designed with precision and reliability in mind, our products are perfect for various applications in heat treatment and electroheat installations. With the following features and benefits, our vacuum equipment ensures superior performance and safety:
- Temperature Uniformity: Our equipment complies with DIN 17052 - 1, guaranteeing precise temperature uniformity for optimal heat treatment results.
- Safety Assurance: Meeting EN 60519 -2 and NFPA86D standards, our equipment incorporates advanced safety features to ensure secure resistance heating operations.
- Quality Certification: Our vacuum equipment is compliant with AMS2750 Rev F, assuring the highest quality and reliability.
- Vacuum Testing: Built according to GB/T 16876, our double wall equipment undergoes rigorous vacuum testing to ensure leak-proof performance.
- Efficient Operation: Tested according to GB/T 10066.1, our equipment is designed to provide efficient electroheating and electromagnetic processing installations.
- Precise Heat Treatment: Our equipment's working zone is tested using GB/T 9452, ensuring accurate and consistent heat treatment results.
Choose our vacuum equipment to experience exceptional performance, reliability, and safety. Trust Shandong Paijin Vacuum Technology Co., Ltd. for all your vacuum equipment needs.
General Introduction of PAIJIN Vacuum Furnaces
Thank you for your interest in PAIJIN Vacuum Furnaces. We are here to show you why our products are the best choice for you.
Technical Advantages
- Energy Saving: Our furnaces utilize our self-owned registered patented technology, resulting in 20%-40% energy savings compared to other brands.
- High Intelligent Control System: All our furnaces are equipped with our advanced control system, allowing for one-button operation and data recording on a computer.
- Advanced Voltage Control Technology: Our furnaces employ lower current in the same power to prevent cable melting and enhance safety.
Processes
PAIJIN vacuum furnaces consist of a furnace body, heating system, vacuum system, gas recharge system, and control & measure systems. Our standard vacuum furnaces can be used for processes such as annealing, tempering, brazing, sintering, and hardening in both vacuum and atmospheric conditions. By adding additional function parts, our furnaces can also perform carburizing, debinding, nitriding, oil hardening, and low-temperature difference brazing (≤±3ºC).
Hot Zone Materials
- Graphite Hot Zones: Our graphite hot zones are long-lasting, economically repairable, and incorporate hearth designs with high creep strength. They provide excellent ROI.
- All-Metal Molybdenum Hot Zones: If your process is susceptible to graphite contamination, our molybdenum hot zones are the ideal choice. They feature a "double-U" profile for easy installation and replacement.
- Custom Constructions: We offer custom hot zone constructions, such as graphite insulation with moly heating elements, to meet unique requirements.
Payment Terms and Ordering Process
We accept payment by TT (20% in advance, 50% after confirmation of drawings, and 30% after PSI but before loading on board) or 100% LC at sight. The ordering process involves confirming the user's technical specification requirements, receiving a quotation with specifications, confirming the specification and other terms, signing the contract, making the first payment or issuing LC, confirming the drawings, manufacturing, pre-shipment inspection and training, shipment, optional field service (installation and commission), and after-sales service.
Production Time and Delivery Schedules
The production time for our furnaces ranges from 3-8 months depending on the model and specific requirements. Once the furnace is finished, user representatives are invited to visit our factory and inspect the furnace. Additionally, we offer 1-2 weeks of free training courses at our factory. After the pre-shipment inspection and final payment, we will arrange shipping within one week.
Quality Control
Quality is our top priority at PAIJIN. We have implemented a comprehensive quality control system that focuses on three aspects: human resources, quality management rules, and strict adherence to training courses for new workers. Our workers are rated based on skills, responsibility, error rate, and executive power to ensure the best quality in every aspect of our work.
Thank you for considering PAIJIN Vacuum Furnaces. We are committed to providing high-quality products and excellent service. Please feel free to contact us for any further inquiries or assistance.
Sincerely,
Shandong Paijin Vacuum Technology Co., Ltd.
